Industrial painting is one of the many industries that has seen significant advancements because of automation. Maybe you want to automate some of the processes in your Paint finishing booth, or you want a sophisticated robot to manage every facet of a particular coating process step.
Is Automation Enough?
For best outcomes, investing in automation alone is insufficient. Additionally, you must choose the appropriate robotic painting systems for the task. For instance, non-synchronous approaches often offer more flexibility because of their segmented designs, even though they are less efficient than synchronous ones. Single-station booths are an inexpensive alternative, although they have a smaller capacity than most continually moving synchronous machines.
Increasing Consistency of Results
Even the most diligent persons are only able to execute if they make mistakes. Robotic painting systems, however, can offer the dependability that painting and coating businesses require. Such technology is frequently crucial for aiding in the resolution of well-known problems.
WB Coatings, a German firm, was an example of this. After applying one to three coats, it created a paint method that provides things like ornamental inside vehicle trim a chrome-like appearance. Smooth, skilled people cannot produce the thin, even coating that the product needs.
Imitating human behaviour
Before investing in automation, some decision-makers were concerned that the robots would only accurately mimic the motions humans make when carrying out particular activities. There are, however, several training techniques, some of which let users directly illustrate how a machine should operate.
Self-learning programming is one new type of learning, for instance. It explains why a coder couldn’t possibly have the years of expertise that a professional painter or coating specialist has. Using this method, a human may disable a robot’s mechanics and render any attached objects weightless.
Robotic technology can also increase overall efficiency rates in industrial painting without compromising on paint finishing quality. As one recent example, an Italian business has produced automated painting and finishing equipment that can support two spray guns on a robotic arm. A person could cover twice as much ground with that configuration.
Any component smaller than 6 inches tall can also have paint, or a coating applied using that approach. As an alternative, the device may spray adhesive onto cabinet doors made of medium-density fiberboard to prepare them for membrane presses. A spray booth robot is provided information about a component through a 3D vision scanner.
Meeting Needs Unique to the Industry
Additionally; automation is perfect for answering individuals in particular sectors’ needs. For instance, automakers select paints that can survive regular sun exposure and smog.
Syringes in the pharmaceutical industry require silicone coatings. They are essential for pre-fillable needles and offer lubrication to enable the plunger to go smoothly through them. Additionally, the silicone-coated glass acts as a barrier, preventing the components of medicine from being absorbed into the syringe’s substance.
This review focuses on a few benefits that automation may provide experts in coating and painting. It is simpler to understand how things change over time when measurements are tracked before and after using such technology. If you also want such technology to make your more manageable, you can contact us at Automated Solutions Australia.